Leading Wire Forming Manufacturers

Wire forms are very flexible, enabling them to be altered into an extensive number of shapes and particular configurations. When a wire is taken from a blank length or spooled coil, and bent into specific forms it is called wire forming. One example of an industry that benefits from wire forming processes is the retail and commercial business, which uses wire forming for product placement applications such as customized wire displays, shelving, hooks, baskets, springs, clips, material handling solutions, dividers, and so much more. Read More…

Wire Forming Wire forming refers to numerous processes that manipulate wire into various shapes, referred to as wire forms. Since there are so many different processes that fall under the header of wire forming, they can be utilized for a vast amount of applications.

Acme Wire Products provides close tolerance wire fabrications using steel and stainless steel. Customized applications include a wide range of wire forms for many different applications. Acme works with wire from .050 to .500 diameter.

Acme Wire Products Company, Incorporated $$$

CUSTOM "Spring & Wire Form Specialists" - Ace Wire Spring & Form incorporates the latest CNC equipment technology to manufacture compression, extension, torsion springs, complex wire forms, and spring assemblies. We offer consistent quality, lower costs, on-time deliveries, and Design Engineering Assistance. Range from prototypes to long production runs - Family owned & operated since ...

Ace Wire Spring & Form Company, Inc. $$$

Apex Spring & Stamping is a certified minority owned company that manufacturers springs, stampings, wire forms, clips, and fasteners. Our core industries include automotive, office furniture, medical, recreational, consumer goods, and appliances. We also specialize in value added assembly and prototyping. Our engineering team will ensure your part is both functional and cost-effective. IATF 16949 ...

Apex Spring & Stamping Corporation $$$

Smith & Richardson, Inc. is a leading provider of precision machining services, offering an extensive range of capabilities including CNC Swiss machining, Wire EDM machining, vertical and horizontal machining, CNC milling, CNC turning, assembly services, and more. With a strong commitment to quality and innovation, we serve the medical, aerospace, casting, and automotive industries, delivering...

Smith & Richardson Inc. $$$

At Elyria Spring & Specialty, LLC, we are proud to offer a wide array of high-quality wire forms and comprehensive solutions tailored to meet the diverse needs of our valued customers. With a rich history of expertise and a steadfast commitment to excellence, we have established ourselves as a trusted leader in the wire forming industry. Our product portfolio encompasses a diverse range of wire...

Elyria Spring & Specialty LLC $$$

Here at Anderson Quality Spring Manufacturing, Inc., we take great pride in our position as a leading provider of wire forms, offering a comprehensive range of products, services, and capabilities to meet the diverse needs of our valued clientele. With our unwavering commitment to excellence and extensive expertise in wire forming technology, we stand ready to deliver innovative solutions that...

Anderson Quality Spring Manufacturing $$$

At New England Spring, we pride ourselves on being a premier provider of high-quality wire forms and comprehensive solutions tailored to meet the diverse needs of our valued customers. With decades of experience and a steadfast commitment to excellence, we have established ourselves as a trusted leader in the wire forming industry. Our product portfolio encompasses a wide range of wire forms,...

New England Spring $$$
Get Your Company Listed
placeholder image Acme Wire Products Company, Incorporated Ace Wire Spring & Form Company, Inc. Apex Spring & Stamping Corporation Smith & Richardson Inc. Elyria Spring & Specialty LLC Anderson Quality Spring Manufacturing New England Spring

A wire form can be coiled, angled, cut, or bent into all different ways, making them perfect for custom-made projects. Whether formed into small springs for machine pieces, to big chains which carry heavy things, wire forming is beneficial to many applications.

wire forming machine

The Cost of Wire Forming

Wire forming costs are dependent on the parts which go into developing the product and its use. Factors, like wire material, labor, wire volume, application of machines, and transporting expenses of formed wires, all add to the total price of wire forms.

wire forming

Different material types also differ in cost. For instance, some material will be more costly than others because they can handle higher temperatures. When determining the cost of wire forms it is important to consult an expert. They can aid in determining the best wire forms for products based on their use and environment. Experts can provide accurate estimates of the overall costs.

The Benefits of Using Wire Forms

Choosing the correct wire forms can improve efficiency, reduce expenses from damaged products, and decrease probabilities of employee injury.

Improved Efficiency

High-quality wire forming machines can provide manufacturing factories with the proper tools to finish operations efficiently and quickly, boosting productivity.

Reduced Expenses

High-quality wire forms are made to last years of frequent use without danger of breaking. Broken machines result in downtimes, which may add expense and damage to products. High- quality equipment decreases the risk of extra costs because of faulty manufacturing.

Better Employee Safety

Proper wire-forming products will help better employee safety. Cheap wire forms will break, damage nearby machines and injure employees. By buying high-quality wire forms, their structural strength can be relied on to handle released stresses.

The Biggest Challenge in Manufacturing a Wire Form?

The short answer is that it depends. Every client has distinctive needs. Due to this, any given client may require vastly distinct wire forms for their certain washing and baskets handling parts. From choosing the proper steel grade, coatings, welding techniques, and particular shaping needs for a given washing basket part, the variations for the washing basket’s design can go on and on.In some tasks, forming the bend in the wire just right may be the most challenging aspect of producing a wire form. Making the essential welds could be the hardest task to do in others.

wire bending products

It may be said that acquiring the proper design for wire forms to meet the requirements of a specific operation is the most challenging facet of the process. However, with the appropriate machinery and a skilled, well-trained worker who knows how to configure them in the controls, this is a task which can be consistently overcome.

For instance, piercing steel wire is one of the more difficult operations in wire forming. The procedure involves making a small opening on a piece of steel wire to allow another object to be run through it. This can be well seen in steel wire baskets meant to be attached on a peg wall or corkboard. Some of the wires might need to be perforated to allow screws, nails, or other fastening parts to be used to join the basket onto the other surface.

Since the steel wire to be punctured is commonly very solid and small, it needs careful preparation and great force, or else the steel wires may be deformed. This wire forming challenge may be overcome by utilizing a high tonnage steel press to perforate steel wires without needing to heat it up first.

How to Choose the Appropriate Wire Forming Products

Choosing custom-made, wire-forming products enables engineers to produce wire forms which fit unique specifications. Though stock wire-form products are mass produced and hence not made to accommodate a customer’s specific needs, custom-made wire forms may feature designs which are optimized carefully to a customer’s applications, like meeting parts-finishing processes. Custom wire-formed products may be designed particularly with specialized wires, inserts, or other special features depending on the need.

Additionally, custom wire-formed products are often made to withstand the pressures of multiple kinds of parts-finishing processes and, so, provide increased durability in contrast to stock wire forms. The right wire forms may save a manufacturing business money, time, material, and labor on production processes in comparison to stock products.

Choosing the Proper Wire Forming Company

To make sure you have the most positive outcome when selecting a wire-forming company, it is important to compare at least 4 companies using our wire forming directory. Each wire-forming company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the company for more information or request a quote. Review each wire-forming company website using our proprietary website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple wire-forming companies with the same quote.

Wire Forming Informational Video


Wire Forms Power Pages

Wire Baskets

Wire Baskets

Wire baskets are made from a series of wires that are woven together or welded to form a shape of a basket. They can also be defined as containers that are made by use of an openwork pattern of metal...

Wire Displays

Wire Displays

Wire shaping is a complex method that encompasses a wide range of dimensions, forms, and textures. The technique of creating a usable product by wire bending and shaping is known as custom wire forms...

Wire Forming

Wire Forming

Wire forming is a method for applying force to change the contour of wire by bending, swaging, piercing, chamfering, shearing, or other techniques. The various techniques for wire forming can produce any type of shape, form, or configuration...

Wire Handles

Wire Handle

A wire handle is attached to a bucket, pail, or other type of container to make it easy to lift the container and transport it. They are made of durable and sturdy metals capable of lifting several pounds easily. As with other lifting devices attached...

Wire Racks

Wire Racks

A wire rack is a level wire form utilized to stock and exhibit a number of products, usually retail. The bottom surface on which such goods are stored is made of several latticed or interlaced metal strands...

Extension Springs

Extension Springs

Extension springs are helical wound springs that are so closely coiled together to create initial tension in the coils. This initial tension creates resistance against the force applied to its ends for extension. The initial tension helps determine how closely and...

Torsion Springs

Torsion Springs

A torsion spring is a mechanical device that stores and releases rotational energy. Each end of the torsion spring is connected to a mechanical component. As the spring is rotated around its axis on one end, the winding of the spring is tightened and stores potential energy...

Welded Metal Mesh

Welded Metal Mesh

Welded wire mesh is a series of wires that are welded where the individual wires cross. The openings of the mesh varies depending on the type of wire used and the function of the mesh. Regardless of size and wire, welded wire mesh is permanent and...

Wire Cloth

Wire Cloth

Wire cloth is a woven (or nonwoven) sheet or web material with a series of openings across the surface. Wire cloth is also known as: Metal Fabric or Metal Cloth; Wire Mesh, Metal Mesh, or Alloy Mesh...

Metal Forming Services
Featured Industries