Leading Wire Forming Manufacturers

Wire forms are very flexible, enabling them to be altered into an extensive number of shapes and particular configurations. When a wire is taken from a blank length or spooled coil, and bent into specific forms it is called wire forming. One example of an industry that benefits from wire forming processes is the retail and commercial business, which uses wire forming for product placement applications such as customized wire displays, shelving, hooks, baskets, springs, clips, material handling solutions, dividers, and so much more. Read More…

Wire Forming Wire forming refers to numerous processes that manipulate wire into various shapes, referred to as wire forms. Since there are so many different processes that fall under the header of wire forming, they can be utilized for a vast amount of applications.

Acme Wire Products provides close tolerance wire fabrications using steel and stainless steel. Customized applications include a wide range of wire forms for many different applications. Acme works with wire from .050 to .500 diameter.

Acme Wire Products Company, Incorporated $$$

All-Rite Spring Company specializes in quick-turn design, prototype, and manufacture of springs and wires of all shapes, sizes, and material types. Typical applications are: Automotive, Agricultural, Consumer Appliance, Industrial, Safety Critical, and other High Functional Value and/or Life Cycle.

All-Rite Spring Company $$$

We are Automatic Spring Products Corp., a renowned leader in the realm of wire forms. We take immense pride in crafting high-quality wire solutions that cater to a diverse range of industries and applications. As pioneers in our field, we possess unrivaled expertise in engineering and manufacturing wire forms that meet the most stringent standards of precision and durability.

Automatic Spring Products Corp. $$$

At Dudek & Bock Spring Manufacturing Company, we do not simply manufacture wire forms; we sculpt solutions that inspire confidence and drive progress. With an unwavering commitment to excellence, innovation, and precision engineering, we have solidified our position as industry pioneers in crafting wire forms that meet the highest standards.

Dudek & Bock Spring Manufacturing Company $$$

Wald Wire & Manufacturing offers wire fabricating, bending and welding, as well as zinc plating, chrome plating and powder coating. We manufacture wire racks, refrigerator racks, ceiling fan guards and more.

Wald Wire & Manufacturing Company $$$
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placeholder image Acme Wire Products Company, Incorporated All-Rite Spring Company Automatic Spring Products Corp. Dudek & Bock Spring Manufacturing Company Wald Wire & Manufacturing Company

A wire form can be coiled, angled, cut, or bent into all different ways, making them perfect for custom-made projects. Whether formed into small springs for machine pieces, to big chains which carry heavy things, wire forming is beneficial to many applications.

wire forming machine

The Cost of Wire Forming

Wire forming costs are dependent on the parts which go into developing the product and its use. Factors, like wire material, labor, wire volume, application of machines, and transporting expenses of formed wires, all add to the total price of wire forms.

wire forming

Different material types also differ in cost. For instance, some material will be more costly than others because they can handle higher temperatures. When determining the cost of wire forms it is important to consult an expert. They can aid in determining the best wire forms for products based on their use and environment. Experts can provide accurate estimates of the overall costs.

The Benefits of Using Wire Forms

Choosing the correct wire forms can improve efficiency, reduce expenses from damaged products, and decrease probabilities of employee injury.

Improved Efficiency

High-quality wire forming machines can provide manufacturing factories with the proper tools to finish operations efficiently and quickly, boosting productivity.

Reduced Expenses

High-quality wire forms are made to last years of frequent use without danger of breaking. Broken machines result in downtimes, which may add expense and damage to products. High- quality equipment decreases the risk of extra costs because of faulty manufacturing.

Better Employee Safety

Proper wire-forming products will help better employee safety. Cheap wire forms will break, damage nearby machines and injure employees. By buying high-quality wire forms, their structural strength can be relied on to handle released stresses.

The Biggest Challenge in Manufacturing a Wire Form?

The short answer is that it depends. Every client has distinctive needs. Due to this, any given client may require vastly distinct wire forms for their certain washing and baskets handling parts. From choosing the proper steel grade, coatings, welding techniques, and particular shaping needs for a given washing basket part, the variations for the washing basket’s design can go on and on.In some tasks, forming the bend in the wire just right may be the most challenging aspect of producing a wire form. Making the essential welds could be the hardest task to do in others.

wire bending products

It may be said that acquiring the proper design for wire forms to meet the requirements of a specific operation is the most challenging facet of the process. However, with the appropriate machinery and a skilled, well-trained worker who knows how to configure them in the controls, this is a task which can be consistently overcome.

For instance, piercing steel wire is one of the more difficult operations in wire forming. The procedure involves making a small opening on a piece of steel wire to allow another object to be run through it. This can be well seen in steel wire baskets meant to be attached on a peg wall or corkboard. Some of the wires might need to be perforated to allow screws, nails, or other fastening parts to be used to join the basket onto the other surface.

Since the steel wire to be punctured is commonly very solid and small, it needs careful preparation and great force, or else the steel wires may be deformed. This wire forming challenge may be overcome by utilizing a high tonnage steel press to perforate steel wires without needing to heat it up first.

How to Choose the Appropriate Wire Forming Products

Choosing custom-made, wire-forming products enables engineers to produce wire forms which fit unique specifications. Though stock wire-form products are mass produced and hence not made to accommodate a customer’s specific needs, custom-made wire forms may feature designs which are optimized carefully to a customer’s applications, like meeting parts-finishing processes. Custom wire-formed products may be designed particularly with specialized wires, inserts, or other special features depending on the need.

Additionally, custom wire-formed products are often made to withstand the pressures of multiple kinds of parts-finishing processes and, so, provide increased durability in contrast to stock wire forms. The right wire forms may save a manufacturing business money, time, material, and labor on production processes in comparison to stock products.

Choosing the Proper Wire Forming Company

To make sure you have the most positive outcome when selecting a wire-forming company, it is important to compare at least 4 companies using our wire forming directory. Each wire-forming company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the company for more information or request a quote. Review each wire-forming company website using our proprietary website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple wire-forming companies with the same quote.

Wire Forming Informational Video


Wire Forms Power Pages

Wire Baskets

Wire Baskets

Wire baskets are made from a series of wires that are woven together or welded to form a shape of a basket. They can also be defined as containers that are made by use of an openwork pattern of metal...

Wire Displays

Wire Displays

Wire shaping is a complex method that encompasses a wide range of dimensions, forms, and textures. The technique of creating a usable product by wire bending and shaping is known as custom wire forms...

Wire Forming

Wire Forming

Wire forming is a method for applying force to change the contour of wire by bending, swaging, piercing, chamfering, shearing, or other techniques. The various techniques for wire forming can produce any type of shape, form, or configuration...

Wire Racks

Wire Racks

A wire rack is a level wire form utilized to stock and exhibit a number of products, usually retail. The bottom surface on which such goods are stored is made of several latticed or interlaced metal strands...

Extension Springs

Extension Springs

Extension springs are helical wound springs that are so closely coiled together to create initial tension in the coils. This initial tension creates resistance against the force applied to its ends for extension. The initial tension helps determine how closely and...

Torsion Springs

Torsion Springs

A torsion spring is a mechanical device that stores and releases rotational energy. Each end of the torsion spring is connected to a mechanical component. As the spring is rotated around its axis on one end, the winding of the spring is tightened and stores potential energy...

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