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Wire Forming

A reliable source for Wire Form information and leading Wire Form Companies & Manufacturers.

One example of an industry that benefits from wire forming processes is the retail and commercial business, which uses wire forming for product placement applications such as customized wire displays, shelving, hooks, baskets, springs, clips, material handling solutions, dividers, and so much more. Read More…

Wire Forming Wire forming refers to numerous processes that manipulate wire into various shapes, referred to as wire forms. Since there are so many different processes that fall under the header of wire forming, they can be utilized for a vast amount of applications.
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Leading Manufacturers

Mystic, CT  |  800-723-7015

Acme Wire Products provides close tolerance wire fabrications using steel and stainless steel. Customized applications include a wide range of wire forms for many different applications. Acme works with wire from .050 to .500 diameter.

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Acme Wire Products Company, Incorporated $$$

Bloomington, MN  |  800-473-8837

Quickdraw Conveyor Systems are specially designed for use in automation processes. Our flexible design is ideal for conveyance in clean-room environments, automotive component assembly, medical device and instrument assembly, microelectronics production and semiconductor applications.

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Activar Technical Products/Quickdraw $$$

Lake Geneva, WI  |  262-249-7854

R&L Spring Company manufactures custom spring and wire formed components for industries such as powersports, automotive, medical devices, and general industrial. Products include compression, extension, and torsion springs, as well as rings, wire forms, fourslide components, and long coils. Wire diameters available from .001" to .750" in both shaped wires and flat stocks. Their experienced team is able to meet the most demanding parts specifications. IATF16949 and ISO9001 certified.

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R & L Spring Company $$$

McKees Rocks, PA  |  800-245-6200

Since 1930, General Wire Spring Company has manufactured high-quality springs for satisfied and returning customers throughout the U.S. and Canada. Order yours today in quantities from 1-1,000,000,000 and within a range of .012" - .625". Quotations are given in one business day or less and lead times are usually two to five weeks. When you think springs, think General Wire Spring Company!

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General Wire Spring Company $$$

Grand Rapids, MI  |  616-453-5463

Certified ISO 9001:2000 company, Apex Spring & Stamping, is a top manufacturer of springs. Coil springs manufactured: torsion, extension or specialty springs. Flat stock is of spring steel, aluminum, stainless, brass, copper or rolled steel. Since 1977, our goal has been customer satisfaction. We will provide products that meet or exceed our customers expectations that are delivered on time.

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Apex Spring & Stamping Corporation $$$

Santa Clara, CA  |  408-986-1020

Since 1979, our springs & metal parts have been manufactured for the aerospace, electronic instruments, & medical industries. The torsion springs, compression springs, extension springs, flat springs, & leaf springs that American Precision Spring Corporation offers are used by customers worldwide.

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American Precision Spring Corporation $$$
placeholder image Acme Wire Products Company, Incorporated Activar Technical Products/Quickdraw R & L Spring Company General Wire Spring Company Apex Spring & Stamping Corporation American Precision Spring Corporation

Today, a simple technique called wire drawing is still used, among other processes. Wire drawing, a technique like what the Egyptians used to form metal, is still used today and a person can make many sizes and thicknesses of wire using different sets of dies.

The vast amount of company genres that use wire forming include: industrial manufacturing, for storage systems and hardware such as springs and clips; automotive and aerospace, for interior mechanical assemblies such as rings, pins and hooks. The medical industry relies on wire-formed products including medical staples, titanium clips, surgical staples, ligating clips, skin staples and titanium bone staples. Other wire-formed medical parts include medical implants such as guidewires, wire-stents and occlusion devices. Additional wire formed products include baskets, filters, screens, guards, grids, coils and many more. Wire forming can be performed using both ferrous and nonferrous metals including copper, aluminum, stainless steel, brass, steel and various metal alloys.

Although it is not as common, plastic materials may also be used in wire forming. In addition to wire forming processes, secondary services such as plastic coating, nickel plating, heat treating, painting, anodizing and powder coating can be performed in order to enhance certain physical properties of the wire forms, such as aesthetics and corrosion resistance. Normally done in diameters of approximately .010 to .750 inches, almost any wire you can think of can be formed. Some of the many processes that can be categorized as a wire forming process include: roll forming, coil making, deep drawing, fourslide wire forming, press wire forming, bending, welding and CNC wire forming. Coil making, also referred to as spring making or coil winding, is the process of winding wires around mandrels, which are metal blanks, in order to create coils.

Fourslide wire forming, also referred to as multislide stamping, is a type of metal stamping that uses a press with four horizontal forming slides in order to allow for multiple forming in different directions. Another form of metal stamping, deep drawing enables a deeper depth to the wire form than is possible with other wire forming processes. Deep drawing involves radially drawing metal sheet into the forming die until its depth is greater than its diameter. This process is critical for applications requiring parts with great depth, as no process can produce as significant of depths as deep drawing. Press wire forming is similar to the metal stamping methods, and can utilize mechanical or pneumatic presses. Roll forming is a major wire forming process, able to create flat, round and shaped wire parts. Companies across a broad spectrum of industries must rely on their products to not only effectively operate but the ability to have a customized solution is a huge selling factor for these types of products. Enhanced wire forms can be manufactured to handle higher levels of tolerances and often times manufacturers will maintain a very versatile facility to accommodate a wide array of customer requests since wire forming can create a multitude of products.

CNC wire forming processes utilize computer controls in order to ensure a higher level of precision than with other processes; thus, CNC wire forming can include other wire forming processes such as bending, twisting, turning, and welding but are altered due to the addition of CNC capabilities. Welding is a fabrication process that joins metals through heat or pressure-induced fusion. Manufacturers may make use of multiple welding types, including TIG welding, MIG welding, laser welding and plasma welding. TIG welding produces the most accurately welded wire, but it takes longer and requires a highly skilled worker to navigate its complexities, so it is often substituted with the simpler MIG welding.

Much like wire welding, wire bending can also be accomplished using a variety of machines and techniques. Since wire-formed products are nearly everywhere you look, it is time to recognize the significance of these great products. Imagine not having clothes hangers, hooks to hang things on, refrigerator shelving, baskets, or shopping carts, life would not be nearly as easy as it is now. Plenty of machines in the industrial arena could not function without wire forms such as springs, hooks, coils, pins, rings and clips.Customers must specify what their wire size is, along with the shape and strength desired.

Wire Forming Informational Video