Wire Grids
A wire grid, also referred to as a wire grid panel, is a framework of crisscrossed horizontal and vertical wires. Wire grids are very similar to both metal gratings and wire mesh; however, they are on a much larger scale than wire mesh and are formed from wire rather than metal bars as is typical with grating. Read More…
Acme Wire Products provides close tolerance wire fabrications using steel and stainless steel. Customized applications include a wide range of wire forms for many different applications. Acme works with wire from .050 to .500 diameter.
CUSTOM "Spring & Wire Form Specialists" - Ace Wire Spring & Form incorporates the latest CNC equipment technology to manufacture compression, extension, torsion springs, complex wire forms, and spring assemblies. We offer consistent quality, lower costs, on-time deliveries, and Design Engineering Assistance. Range from prototypes to long production runs - Family owned & operated since ...
Illini Wire Works, Inc. stands as a distinguished leader in the realm of wire fabrication, providing unparalleled expertise in crafting custom wire forms and industrial fan guards. With a heritage of precision and innovation, we have become a trusted partner for clients seeking high-quality wire solutions tailored to their unique specifications. Illini Wire Works excels in the art of custom wire...
At Tricor Industries, Inc., our legacy is built on our expertise and innovation in the springs and wire forms industries. Our commitment to precision and quality ensures that every product we deliver meets and exceeds expectations.
At Cook Spring, we take pride in our role as a leading manufacturer of wire forms, offering a wide range of precision-engineered products to meet the diverse needs of our valued customers. We have established ourselves as a trusted partner in the manufacturing industry.
Here at Anderson Quality Spring Manufacturing, Inc., we take great pride in our position as a leading provider of wire forms, offering a comprehensive range of products, services, and capabilities to meet the diverse needs of our valued clientele. With our unwavering commitment to excellence and extensive expertise in wire forming technology, we stand ready to deliver innovative solutions that...
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Wire grids are useful for a wide range of applications, in industries such as retail, residential, industrial manufacturing and entertainment.
Specific applications of wire grids include point of purchase (POP) displays, lawn and garden accessories, machine guards, shelving and overhead storage systems, walking surfaces that allow safe access to lighting in theaters, wire grid polarizers and wire grid resistors.
Wire grid polarizers are the simplest form of absorptive polarizer, meaning that the grid produces polarized light because of unwanted polarization states that it absorbed during the polarization process. Wire grid resistors are electrical devices that limit current within a circuit. Also referred to as wire-wound resistors, wire grid resistors are used in high-current industrial applications.
Wire grids can be fabricated through a couple of different wire forming processes. One of the more common methods would be through the use of a solid metal frame, which can be a number of different shapes including square, rectangular and trapezoidal. To form the wire grid, metal wire is woven onto the frame in an over and under pattern in order to create a grid that is very similar in style to wire mesh. Another method of fabricating wire grid is through the use of various welding techniques.
There are two main types of welding used are types of spot welding: metal inert gas (MIG) and tungsten inert gas (TIG). The MIG welding process involves the use of electricity from a continuous wire feed in order to melt and join pieces of wire together, while utilizing an inert gas to ensure that the weld is protected from any contamination.
The TIG welding process is similar, but more complex. This process involves the use of a non-consumable electrode formed from tungsten, a shielding inert gas and, at times, a filler material. Some advantages of TIG welding include a stable arc and exceptional weld, while disadvantages are the requirement of significant operator skill and the low speeds of the process. A welded wire grid is much more like a grating, and typically offers a fairly large improvement in strength over woven wire grids.